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Buttweld pipe fittings comprise of long radius elbow, concentric reducer, eccentric reducers and Tees.They are an important part of industrial piping systems to change direction, branch off or to mechanically join equipment to the system. Buttweld fittings are sold in nominal pipe sizes with specified pipe schedule. BW fitting’s dimensions and tolerances are defined as per ASME standard B16.9.
Butt Weld fittings are also called Welded Pipe fittings. These welded fittings in carbon steel and stainless steel offer many advantages compared to threaded and socketweld fittings. The later are only available up to 4-inch nominal size whereas butt weld fittings are available in sizes from ½” to 72”. Some of the benefits of Buttweld fittings are;
Stainless Steel Buttweld Fittings Specification
Specifications |
ASTM A403 / ASME SA403 |
Size |
1/2” NB TO 48” NB. (Seamless & 100% X-Ray Welded, Fabricated) |
Standards |
ASME/ANSI B16.9, ASME B16.28, MSS-SP-43 |
Thickness |
5s, 10s, 40s, 80s, 10, 20, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS available with NACE MR 01-75 |
Types |
Seamless / Welded / Fabricated |
Grade |
ASTM A403 WP 304/ 304L/ 304H/316/ 316L/ 317/ 317L/ 321/ 310/ 347/ 904L |
Types of Butt Weld Pipe Fittings
Welded pipe fittings in carbon steel and stainless steel are the joining components that make possible the assembly of valves, pipes and equipment onto the piping system. Welded fittings compliment pipe flanges in any piping system and allows;
Change direction of flow in a piping system
Connect or joint pipes and equipment
Provide branches, access and takeoffs for auxiliary equipment
A common example using welded pipe fitting is a pipe reduced by concentric reducer, welded to a weld neck flange and connected to an equipment. Figure below represent complete collection of butt welded pipe fitting
Butt Weld Fitting Collection
LR 90 Elbow: Fittings that change direction in a piping system are called elbows. The directional change is given in degree such as 45 or 90. Long radius 90 degree elbow has the center line of elbow at 1.5 x NPS from elbow end. 3R elbow has center line at 3 x NPS from elbow end.
LR 45 Elbow: Long radius 45 degree elbow changes the direction by 45 degrees.
SR90 Elbow: Short Radius 90 degree elbow is the same as LR90 except for the measurement between end of elbow to center line is 1 x NPS.
LR 180 degree Bend: Long Radius 180 degree return bend allows complete reversal of flow. The distance between end of elbow and center line is 3 x NPS.
SR 180 degree Bend: Short Radius 180 degree return bend allows complete reversal of flow but in a much tighter turn. The distance between end of elbow and center line is 1 x NPS.
Tee: Butt weld pipe Tee allows a 90 degree branch off from a running pipe.This allows for connecting auxiliary equipment to a pipe. A tee is welded on both side to the pipe, leaving the branch open for branch off.
Reducing Tee: Butt weld reducing tee has a branch that is smaller than main run. This allows for branching off to a smaller pipe of equipment from the main run.
Concentric Reducer: A concentric Reducer is also called welded concentric coupling. It allows for connecting a large pipe to a smaller pipe by means of welding. A concentric reducer allows welded connection between two pipes with the same center line.
Eccentric Reducer: An eccentric reducer is also called welded eccentric coupling. It allows for welding a large pipe to a smaller pipe with an offset center line. The offset of the center line in an eccentric reducer is; Offset = 1/2 x (Largest ID - Smallest ID)
Weldolet: A weldolet, also called welding outlet, is a way of connecting a welded connection that is contoured at the bottom to match the contour of the pipe. So one end of welding outlet is welded on the pipe, whereas the other end is open to be welded to any other pipe or equipment. A welding outlet requires mentioning the size of out let and the "Run Size" of pipe so the contour can match the contour of the pipe. The size of welding outlet will always be smaller than run size such as 1/2" welding outlet can be used on pipe (run size) 1/2" and bigger.
Welded Stub End: Stub ends are used with lap joint flange to be welded onto the pipe.
Butt Weld Pipe Fitting Bevel
All welded pipe fittings have bevelled ends to allow for ease of welding. This bevel allows for full penetration weld in most cases. There are two types of bevels;
Plain Bevel and Compound Bevel.
Buttweld Pipe Fitting Specification & Standards
Welded pipe fittings are made as per ASME spec B16.9. ASME B16.9 covers factory made wrought steel butwelding fittings in sizes 1/2" to 48". This standard however does not cover low pressure corrosion resistant buttwelding fittings. See MSS SP-43, Wrought Stainless Steel Butt-Welding Fittings.
Common Materials for Welded Pipe Fittings
Carbon Steel Welded Fitting:
A234 WPB is the most common material used for carbon steel butt welded fittings.
ASTM A234 WPB is the Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service.
Specifications
ASTM: A234 WPB
ASME: B16.9, B.11
NACE: MRO175
MSS: SP-83, SP-95